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Imagine there was a way to drastically reduce the energy consumption in your manufacturing process. Believe it or not, with the help of digital work instructions, there is a very real way to achieve this and so much more.
What Are Digital Work Instructions?
In the manufacturing world, digital work instructions are an electronic way of providing step-by-step guidance to workers on how to assemble, produce or complete a task. By digitizing the work instructions, companies can reduce the amount of paper-based documentation that's used on the factory floor. This does not only help to reduce the amount of energy needed to print and circulate paperwork, but it also makes the instructions easier for workers to follow, decreasing the likelihood of mistakes.
How Do Digital Work Instructions Reduce Energy Consumption?
A digital work instruction is a direct, real-time link between the worker and the machine. There is no need for interpretation, and no room for error. This means that the worker knows exactly what to do and how to do it, reducing the need for trial and error. As a result, there is less waste and fewer opportunities for machines to be left on when they're not needed.
In short, digital work instructions help to reduce energy consumption in manufacturing by ensuring that workers are more efficient and machines are used more effectively.
The Benefits of Digital Work Instructions for Manufacturers
Here are just a few examples of benefits of digital work instructions:
1. They help to reduce energy consumption. Traditional work instructions are often paper-based, which can lead to a lot of energy wastage. With digital work instructions, there is no need to print anything out, so one is not using any energy to power printers or photocopiers. Since everything is stored and accessed digitally, there is no need to keep large paper archives either.
2. They improve accuracy and efficiency. Traditional work instructions can be inaccurate, as they are often handwritten or get amended as work progresses. This can lead to mistakes and wasted time as workers try to understand old instructions. Digital work instructions are accurate and up-to-date, so there is no need for guesswork. And because they are electronic, they can be accessed by any worker anywhere in the factory, which means less time wasted traveling between sites or departments.
3. They help reduce defects and scrap rates. According to some studies, the use of digital work instructions can help to reduce defects and scrap rates by up to 50%. This is because workers have clear and concise instructions that are easy to follow, so mistakes are less likely to happen. But even if defects happen, they can be quickly corrected and tracked using the electronic audit trail function built into most digital work instruction systems.
The Impact of Digital Work Instructions on Sustainability
In a world where sustainability is becoming increasingly important and energy prices are rising, it is no surprise that manufacturers are looking for ways to reduce their energy consumption. One way to reduce one's energy consumption is by using digital work instructions.
Digital work instructions can be updated in real-time, which means that manufacturers can make changes as they happen, rather than waiting for a new batch of paper work instructions to be printed and shipped. This flexibility reduces waste and saves time (and money).
Additionally, digital work instructions can be shared easily and quickly, which means that manufacturers can connect with a wider audience of stakeholders. This increased connectivity helps to build relationships and create transparency around sustainability efforts.
Furthermore, digital work instructions can be accessed from anywhere in the world, which means that manufacturers can connect with suppliers and customers no matter where they are which reduces travel.
How to Create Effective Digital Work Instructions?
Now that the benefits of digital work instructions are clear, it is time to talk about creating effective ones.
Some things to keep in mind when creating while creating digital work instructions include:
Conclusion
Digital work instructions are able to reduce energy consumption in manufacturing, and ultimately help to make the manufacturing process more sustainable. Not only are digital work instructions more efficient and easier to use than traditional paper-based instructions, but they also help to improve communication and coordination between workers. Ultimately, this can lead to a reduction in waste and an increase in productivity.
Book a free demo of our application and see how it can take your manufacturing operations to the next level.
